VOLLMER ultraTEC

VOLLMER ultraTEC
j.wang@vollmer-group.com (+86) 15850288216
太仓
215400 Taicang
China
vollmer-group.com

Our company

孚尔默集团 -  在德国、奥地利、英国、法国、意大利、波兰、西班牙、瑞典、美国、巴西、日本、中国、韩国、印度、泰国均拥有自己的分公司以及在中国台湾地区和印度尼西亚设有代表处 - 在生产和服务方面,凭借丰富的机床产品系列成为举世闻名的刀具加工专家。作为技术方面的先驱者,孚尔默产品包括最先进的磨床、电火花放电加工机床、激光机床和加工机床,适合处理各种旋转刀具和圆锯,广泛应用于木料、金属加工工业以及金属切削带锯。孚尔默一贯立足传统:身为家族企业,我们的优势在于:作风简明、决策果断、处理迅速。如今孚尔默集团在世界范围拥有大约800名员工,单Biberach总部的员工就有580名之多,其中超过75名是学徒工。公司将销售额的百分之八到百分之十投入到新技术和产品的研发过程中。作为技术型和服务型企业,孚尔默集团对客户而言无疑是一个值得信赖的合作伙伴。

With its comprehensive range of machinery, the VOLLMER Group – which has sites in Germany, Austria, Great Britain, France, Italy, Poland, Spain, Sweden, the USA, Brazil, Japan, China, South Korea, India and Thailand, as well as representative offices in China Taiwan and Indonesia – enjoys global success as a tool machining specialist in the areas of both production and service. The technological leader's range of products includes the most advanced grinding machines, erosion machines, laser machines and machine tools for rotary tools and circular saws in the woodworking and metalworking industries, as well as for metal-cutting band saws. VOLLMER relies heavily on the traditions and strengths of the company – close cooperation channels, quick decisions and the fast responses of a family-run business. The VOLLMER Group currently employs approximately 800 workers worldwide, with around 580 of these at the headquarters in Biberach alone, including more than 75 trainees. The company invests around eight to ten per cent of its turnover in the research and development of new technologies and products. As a provider of technology and services, the VOLLMER Group is a reliable partner to its customers.

Our products and solutions

ultraTEC 开发出了一种基于高频超声波振动头的去毛刺技术。专利设计的振动头牢固地安装在工艺水槽中。在发生器的驱动下,可产生高达 ±120 微米的振幅,频率为 20 千赫兹(也可选配 35 千赫兹)。这种振动会在超声波振动头的尖端产生空化气泡。这些气泡不断破裂,形成局部冲击和微小涡流,从而使工件表面的毛刺产生高频共振并逐渐断裂脱落,最终获得清晰、锐利的边缘,同时完全保留工件原有的精密结构。
结果是:边缘去毛刺彻底,同时完美保留其原有的锋利结构。
该系统在去除毛刺的过程中无热应力影响、无需材料去除、也不会改变工件本身特性——更可比传统工艺节省高达95%的能源消耗。


ultraTEC has developed a deburring technology based on the use of high-frequency ultrasonic horns. The patented horns are firmly anchored in a process water basin. Stimulated by a generator, oscillations of up to ± 120 µm and a frequency of 20 kHz or optionally 35 kHz are generated. This creates cavitation bubbles at the tip of the ultrasonic horn. These bubbles implode, create a discontinuous flow and cause the burrs on components to vibrate until they break off, leaving you with a sharp edge.
The result is perfectly deburred edges that retain their sharp structure. This system removes burrs without thermal stress, without material removal and without changing the component – all whilst creating energy savings of up to 95% compared to alternative processes.

TECHNICAL ARTICLE